{"id":587,"date":"2026-04-02T10:07:25","date_gmt":"2026-04-02T08:07:25","guid":{"rendered":"https:\/\/mandler-engineering.de\/?p=587"},"modified":"2026-06-30T10:31:30","modified_gmt":"2026-06-30T08:31:30","slug":"surface-optimisation-for-polishing-tools","status":"publish","type":"post","link":"https:\/\/mandler-engineering.de\/en\/belagoptimierung-fuer-polierwerkzeuge\/","title":{"rendered":"PRECESS Polishing process"},"content":{"rendered":"

PROJECT<\/h4>\n<\/div><\/div>

PRECESS Polishing process<\/h1>
Realistic process modelling for more precise polishing results<\/h6>\n<\/div><\/div>
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Since the 1960s, polishing calculations in optical manufacturing have been based on simplified motion models. The PRECESS method, developed by Mandler Engineering, takes a fundamentally new approach: it takes into account the actual machine kinematics, including the oscillation movement, directly in the process and polishing pad calculation for the first time.<\/p>\n<\/div><\/div><\/div><\/div>

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\n 01<\/span>\n Starting point<\/span>\n <\/div>\n

Challenge<\/h3>\n
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Traditional calculation models assume static or simplified motion sequences. However, modern polishing machines work almost exclusively with superimposed oscillating movements. The consequence: systematic deviations between the model and reality, which lead to errors in process design.<\/p>\n<\/div><\/div><\/div><\/div>

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\n 02<\/span>\n OUR APPROACH<\/span>\n <\/div>\n

Solution<\/h3>\n
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The PRECESS process models material removal, taking into account the actual machine kinematics. In addition, dynamic pitch-layer calculation makes it possible, for the first time, to transfer modern simulation methods to classical pitch tools \u2013 a combination that opens up completely new manufacturing possibilities.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section>

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\n 03<\/span>\n Added value<\/span>\n <\/div>\n

Advantages<\/h3>\n
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\u2713<\/div>\n Realistic<\/strong> Process calculation based on actual machine kinematics instead of simplified models.<\/span>\n <\/div>\n
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\u2713<\/div>\n More precise<\/strong> Reduced systematic errors in process design.<\/span>\n <\/div>\n
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\u2713<\/div>\n Process stable<\/strong> Higher predictability of material removal over the entire machining area.<\/span>\n <\/div>\n
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\u2713<\/div>\n Versatile<\/strong> Applicable to floor coverings and traditional pitch tools.<\/span>\n <\/div>\n <\/div>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section>
\n 04<\/span>\n Insights<\/span>\n<\/div>\n

Project images<\/h3>\n
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\n \"FEM\n <\/div>\n
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