{"id":584,"date":"2026-04-04T10:04:50","date_gmt":"2026-04-04T08:04:50","guid":{"rendered":"https:\/\/mandler-engineering.de\/?p=584"},"modified":"2026-06-26T15:50:00","modified_gmt":"2026-06-26T13:50:00","slug":"chuck","status":"publish","type":"post","link":"https:\/\/mandler-engineering.de\/en\/spannfutter\/","title":{"rendered":"Conical hydraulic expansion chuck"},"content":{"rendered":"<section class=\"l-section wpb_row height_medium\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_2 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h4>PROJECT<\/h4>\n<\/div><\/div><h1 style=\"color: #000000;text-align: left\" class=\"vc_custom_heading vc_do_custom_heading us_custom_cda6f729\" >Conical hydraulic expansion chuck<\/h1><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h6>Automated clamping technology with with maximum repeat accuracy<\/h6>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>The hydraulic expansion chuck (HD chuck) has been the standard clamping device in optical manufacturing for decades. Mandler Engineering has developed an advanced, conical version that specifically addresses the weaknesses of the classic HD chuck \u2013 particularly with regard to automation capability and positioning accuracy.<\/p>\n<\/div><\/div><\/div><\/div><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"w-image us_custom_802d691a rounded-img has_ratio align_none\"><div class=\"w-image-h\"><div style=\"padding-bottom:133.3333%\"><\/div><img decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/mandler-engineering.de\/wp-content\/uploads\/2026\/04\/Hydrodehnspannfutter.jpg\" class=\"attachment-large size-large\" alt=\"\" loading=\"lazy\" \/><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_auto width_full\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"w-separator size_custom with_line style_solid color_border width_default align_center\" style=\"height:5px\"><div class=\"w-separator-h\"><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_medium\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_2 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\">\n\t<div class=\"wpb_raw_code wpb_raw_html wpb_content_element us_custom_909b2fd0\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<div class=\"cb-box\">\n  <div class=\"cb-header\">\n    <span class=\"cb-number\">01<\/span>\n    <span class=\"cb-label\">Starting point<\/span>\n  <\/div>\n  <h3 class=\"cb-title\">Challenge<\/h3>\n  <div class=\"cb-line cb-line-dark\"><\/div>\n  <p class=\"cb-text\">Although classic HD chucks offer high clamping precision and robustness, their automation is limited. When loading, positioning accuracies in the range of 0.01 to 0.02 mm are required \u2013 a limiting factor for fully automated production lines.<\/p>\n<\/div>\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\">\n\t<div class=\"wpb_raw_code wpb_raw_html wpb_content_element us_custom_909b2fd0\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<div class=\"cb-box cb-box-right\">\n  <div class=\"cb-header\">\n    <span class=\"cb-number\">02<\/span>\n    <span class=\"cb-label\">OUR APPROACH<\/span>\n  <\/div>\n  <h3 class=\"cb-title\">Solution<\/h3>\n  <div class=\"cb-line cb-line-yellow\"><\/div>\n  <p class=\"cb-text\">The new, conical HD chuck combines the proven advantages of the hydraulic expansion chuck with design modifications and optimised kinematics. The result is significantly simpler automation due to lower positioning accuracy requirements (0.5 mm) while simultaneously offering better clamping repeatability (0.001 mm).<\/p>\n<\/div>\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_medium\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\">\n\t<div class=\"wpb_raw_code wpb_raw_html wpb_content_element us_custom_909b2fd0\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<div class=\"cb-box\">\n  <div class=\"cb-header\">\n    <span class=\"cb-number\">03<\/span>\n    <span class=\"cb-label\">Added value<\/span>\n  <\/div>\n  <h3 class=\"cb-title\">Advantages<\/h3>\n  <div class=\"vorteile-grid\">\n    <div class=\"vorteil-item\">\n      <div class=\"vorteil-check\">\u2713<\/div>\n      <span><strong>Automatisable<\/strong> Full integration into automated manufacturing facilities.<\/span>\n    <\/div>\n    <div class=\"vorteil-item\">\n      <div class=\"vorteil-check\">\u2713<\/div>\n      <span><strong>Repeat accuracy<\/strong> Reduced positioning errors compared to the classic HD chuck.<\/span>\n    <\/div>\n    <div class=\"vorteil-item\">\n      <div class=\"vorteil-check\">\u2713<\/div>\n      <span><strong>Proven<\/strong> Based on established HD feed technology - robust and insensitive to dirt.<\/span>\n    <\/div>\n  <\/div>\n<\/div>\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_small\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_small\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"w-html\"><div class=\"cb-header\">\n  <span class=\"cb-number\">04<\/span>\n  <span class=\"cb-label\">Insights<\/span>\n<\/div>\n<h3 class=\"cb-title\">Project images and videos<\/h3>\n<div class=\"cb-line cb-line-yellow\"><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_small\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_2-1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"w-html\"><figure class=\"me-figure\">\n  <video class=\"me-video\" controls preload=\"metadata\"\n    poster=\"https:\/\/mandler-engineering.de\/wp-content\/uploads\/2026\/06\/Konisches-HD-Futter-Poster.png\"\n    onplay=\"gtag('event','video_play',{video_title:'L\u00e4ppen Diamantsuspension'});\">\n    <source src=\"https:\/\/mandler-engineering.de\/wp-content\/uploads\/2026\/06\/Konische-HD-Futter.mp4\" type=\"video\/mp4\">\n    Your browser does not support this video.\n  <\/video>\n  <figcaption>Loading and unloading of a conical HD chuck with dial gauge and run-out measurement.<\/figcaption>\n<\/figure><\/div><div class=\"w-separator size_medium\"><\/div><\/div><\/div><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><\/div><\/div><\/div><\/div><\/section>","protected":false},"excerpt":{"rendered":"PROJECT Conical hydraulic expansion chuck Automatable clamping technology with highest repeat accuracy The hydraulic expansion chuck (HE chuck) has been the standard clamping device in optical manufacturing for decades. Mandler Engineering has developed an advanced, conical version that specifically addresses the weaknesses of the classic HE chuck \u2014 particularly with regard to automatability and positioning accuracy. 01 INITIAL SITUATION Challenge While classic HE chucks offer high clamping precision and robustness, they are...","protected":false},"author":4,"featured_media":695,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_themeisle_gutenberg_block_has_review":false,"footnotes":""},"categories":[4],"tags":[],"class_list":["post-584","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-praezisionsoptik"],"acf":[],"_links":{"self":[{"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/posts\/584","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/comments?post=584"}],"version-history":[{"count":14,"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/posts\/584\/revisions"}],"predecessor-version":[{"id":821,"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/posts\/584\/revisions\/821"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/media\/695"}],"wp:attachment":[{"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/media?parent=584"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/categories?post=584"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mandler-engineering.de\/en\/wp-json\/wp\/v2\/tags?post=584"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}